back to article Boeing to start work on most powerful rocket ... EVER!

NASA and Boeing have inked a key contract that should see agency's Space Launch System take to the skies in 2017. Under the $US2.8 billion contract, the aerospace giant will be building the core stage of the space giant: the Space Launch System will stand 212 feet (more than 64 metres) tall, and will be powered by a …

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  1. CheesyTheClown

    Boeing huh?

    Why not give it to Lockheed instead? I bet both of them can come in 10 years late and 500% over budget.

    Who in their right minds would give either Boeing or Lockheed a contract these days?

    1. Ben Holmes
      Mushroom

      Re: Boeing huh?

      Oh, I don't know - perhaps a risk-averse government department who, whilst fully aware that Boeing, Lockheed et al have a nasty habit of swallowing up the tax dollars, also know that these guys have a track record of actually building heavy-duty spaceworthy vehicles.

      It would also be political suicide for NASA to go out and do something like Commercial Crew programme with something like this. It's just too much money NOT to have it funnelled back into some Senator's back garden.

      Explosion, because it's Rocket Science, innit. And there's no Kerbal icon available.

      1. phuzz Silver badge
        Meh

        Re: Boeing huh?

        Or perhaps a government employee who'd like a nice consultancy job with a large aerospace firm...

        Hypothetically of course.

    2. Yet Another Anonymous coward Silver badge

      Re: Boeing huh?

      Because Lockheed got the $$$$$Bn contract for the F35 - you need to be fair about these things

  2. Mark 85

    Scary stuff...

    Shuttle engines and solid boosters. Yikes on the solids. I thought lately, that solids would prevent the beast from being man-rated.

    It's real pity that there's no copy of the Saturn V engine prints. One would think there should be a set somewhere but back then, I guess terms of a contract were not ignored for "just in case" reasons. It was even more surprising that none went to the National Archives.

    1. Woza

      Re: Scary stuff...

      Speaking of the Saturn V: http://arstechnica.com/science/2013/04/how-nasa-brought-the-monstrous-f-1-moon-rocket-back-to-life/

      1. Mark 85

        Re: Scary stuff...

        Which begs the question.... why didn't they go with the F1? That thing worked.

        1. David Dawson
          Headmaster

          Re: Scary stuff...

          Which begs the question.... why didn't they go with the F1? That thing worked.

          --

          Raises the question.

          Begging the question is a rhetorical device where you try to ask (/ verbally coerce) your listeners to assume that your point of view (a potential answer to the 'question'), is a given and can be assumed; when in fact, it cannot.

          :-)

          1. This post has been deleted by its author

        2. Christoph

          Re: Scary stuff...

          " why didn't they go with the F1? That thing worked"

          "the $US2.8 billion contract"

      2. Anonymous Coward
        Big Brother

        Solid rocket booster design decisions

        "Solid rocket booster design decisions, specifically in regard to containing combustion, contributed to the destruction of the Space Shuttle Challenger and the death of its crew (though Challenger's destruction was more a failure of NASA management than of technology)." ref

        I thought it was the decision to construct solid rockets in segments, leading to a failure in one of the O-rings that caused the destruction of the Challenger. A design decision necessitated by having to make the rockets out-of-state in order for the certain politicians to sign off on finances.

    2. Tom 13

      Re: no copy of the Saturn V engine prints.

      NASA has again found the prints for the Saturn V. I don't have a reference link, I think it was about 10 years back.

    3. Dave Walker

      Re: Scary stuff...

      The RS-25/SSME is a better engine. Besides, NASA and some engineering students are in the process of resurrecting a remaining F-1 and notes how crude the construction is compared to today's engines.

      http://www.nasa.gov/exploration/systems/sls/f1_sls.html#.U7rgD0A1W8A

    4. Franklin

      Re: Scary stuff...

      It's an urban legend that the blueprints of the Saturn V and F1 engines disappeared after the end of the Apollo program. In fact, every scrap of engineering records was kept.

      The issue with simply rebuilding F1s from the original design wasn't the lack of blueprints, but rather of skilled labor. The F1s required a fearsome number of extremely sophisticated hand welds made by master welders. Each one was slightly different from all the others, as engineers made small hand tweaks to each. (For example, early prototype F1 engines had a nasty habit of tearing themselves apart because the hot combustion gasses would start swirling in the combustion chamber, setting up shock waves that would build until the engine failed catastrophically. The engineers solved the problem by adding baffles to the injector head to prevent the gases from swirling, but, lacking tools to model the combustion and design the appropriate baffling, they simply experimented until they found designs that worked.)

      It's the institutional knowledge, not the blueprints, that were lost.

    5. cyberelf
      Big Brother

      Re: Scary stuff...

      @Mark 85: "It's real pity that there's no copy of the Saturn V engine prints"

      "One urban legend holds that key "plans" or "blueprints" were disposed of long ago through carelessness or bureaucratic oversight. Nothing could be further from the truth; every scrap of documentation produced during Project Apollo, including the design documents for the Saturn V and the F-1 engines, remains on file" ref

    6. ecofeco Silver badge

      Re: Scary stuff...

      No prints exactly, but still plenty of references that any engineer worth his slide rule could easily reverse engineer from.

      Google "Saturn 5 engines"

  3. Martin Budden Silver badge

    solid-fuel boosters adapted from the Space Shuttle launch system

    One would hope that the adaptations include sturdy o-rings (and more importantly managers who listen to engineers' warnings).

    1. WraithCadmus
      Flame

      Martin, take off your engineering hat and put on your management hat

      1. Destroy All Monsters Silver badge
        Thumb Up

        The President is in the spectator ranks!

        Upvoted for nasty citation.

    2. The First Dave

      Or maybe this time they will be built in a single piece - the only reason they were built in sections for the space shuttle was so they could be transported stupid distances.

      1. fnj

        "Or maybe this time they will be built in a single piece - the only reason they were built in sections for the space shuttle was so they could be transported stupid distances."

        Nope. Five segments. Sorry to tell you.

    3. Trigonoceps occipitalis

      The greatest test of an engineer is not his technical ingenuity but his ability to persuade those in power who do not want to be persuaded and convince those for whom the evidence of their own eyes is anything but convincing.

      Extract from "Plain Words" in The Engineer 2nd October 1959

    4. Yet Another Anonymous coward Silver badge

      There will be no problem with the o-rings on the new rocket.

      They have been replaced with "compliant toroidal interface sealing elements"

  4. Herby

    Just remember...

    The crowning achievement of the Apollo program was the Saturn-5 rocket. Werner did a really good job on that!

    Everyone notes that when Apollo 8 rounded the moon in December 1968, the USA had won the space race. Finishing on time with Apollo 11 was almost anti-climatic. Exciting, yes, but almost a foregone conclusion.

    A new rocket will put the USA back in space properly. I'm all for it!

    1. ratfox

      Re: Just remember...

      Luna 9 soft landed on the moon in 1966: en.wikipedia.org/wiki/Luna_9

    2. Anonymous Dutch Coward
      Trollface

      Re: Just remember...

      You shouldn't have mentioned Wernher:

      http://www.youtube.com/watch?v=iDjmEj25k5U

      Sorry, couldn't resist...

  5. Anonymous Coward
    Anonymous Coward

    Solid as a rock

    Main SLS site:

    http://www.nasa.gov/exploration/systems/sls/

    Pretty rocket art:

    http://www.nasa.gov/exploration/systems/sls/multimedia/gallery/SLS_Concepts.html

    Not so sure the solids idea is that bad if it reduces the cost per launch. Okay, they can't be shut off, but they can be jettisoned pretty quick if needed, and they won't hit anything while they run free. And the lack of moving parts is a big reliability factor.

    The main stack looks fairly orthodox, should get the job done. Hope Boeing doesn't screw it up...

    1. Anonymous Coward
      FAIL

      Re: Solid as a rock

      Jettison a solid rocket booster while it's still firing? Good luck with that...

      1. WraithCadmus
        Trollface

        Re: Solid as a rock

        Jettison a solid rocket booster while it's still firing?

        Hey, KSP tells me that this is not only possible but quite frequent.

        1. Boris the Cockroach Silver badge
          Mushroom

          Re: Solid as a rock

          Jettison a solid rocket booster while it's still firing?

          Hey, KSP tells me that this is not only possible but quite frequent.

          So long as you dont mind your payload/rest of the rocket blowing up due to impacts/exhaust heat

          AND that happens in real life too.

          Boris

  6. Terafirma-NZ

    it still amazes me that this happens I bet Boeing spent > 100 million lobbying government for this. Anyone in their right mind would put this to SpaceX under a fixed price with progress payments the same way any normal company does deals. Instead it will cost more than the 8 bil$ and arrive late in fact I would put money that Falcon Heavy has lifted put a man on the moon and landed back on earth ready for re-use before SLS is ready. If I wanted to take a small risk I could even put money that SpaceX has put over 30 ton of payload on mars before SLS is ready.

    As for Solid fuel I don't see how that future proofs the design, unless they are going to use the new hybrid solid-liquid fuel developed in New Zealand.

    I thought they shut down the Shuttle program to hand off to the private sector now only to spend more on the Public funded SLS program.

    1. Anonymous Coward
      Anonymous Coward

      SpaceX?

      They haven't proven themselves at all. They don't have the Falcon Heavy design complete, let alone built, they haven't done anything man rated yet, let alone safely delivered men into space. They are years away from competing for a contract like this, and NASA will want to see proof that they can do it, not just promises.

      In another few years after they have done these things I definitely want to see SpaceX in the running for this type of contract, as I imagine that Boeing and Lockheed Martin will suddenly find ways to build rockets a lot less expensively than today. But given how risk averse NASA is it is hardly a surprise they don't want to take a flyer on an unproven company to save money, and risk getting sat down in congressional hearings for a few months trying to defend the decision if it "blows up in their face" (pun intended)

  7. Voland's right hand Silver badge

    The announcement is also factually incorrect

    As far as slideware goes the biggest rocket ever to be planned is still Energia in its Vulcan configuration (175 metric ton to LEO). That is 45 tons more than this. Energia was successfully tested in its Polyus (4 strap-ons, satellite payload) and Buran (4 strap-ons, shuttle payload). From that to Vulcan is just one step - attach the extra 2 boosters. The components from that are proven too - the engines used in the Energia (with some modifications) lift Zenit (Russia) and Atlas (USA) rockets into orbit till this day.

    Otherwise, the SLS design is clearly guided by one single thought - "No Russian components". However, instead of licensing indigineous USA tech from Elon Musk, the SLS team quite clearly prefers to go technologically backwards to the days of the shuttle launcher design. It is a technological step backwards. It can bet that it will be both more expensive to run and more expensive to build than the next Ariannes or anything Elon or the Russians have in the queue. All in all - a typical government handout.

    1. Destroy All Monsters Silver badge

      Re: The announcement is also factually incorrect

      But...but! MUH CRIMEA!! MUH UKRAINE!!!11

    2. BlueGreen

      Re: The announcement is also factually incorrect @Voland's right hand

      Thanks for the energia ref, I had a strong suspicion this wasn't "the most powerful".

      > "No Russian components"

      Given the way Russia's behaving right now, I can see the sense of it. Totally.

      However,

      > SLS team quite clearly prefers to go technologically backwards to the days of the shuttle launcher design. It is a technological step backwards

      This I'm not so sure this is a bad thing. Old tech is tested and its limits and abilities better known. Why do you think this is bad, technically?

      1. Destroy All Monsters Silver badge
        Holmes

        Re: The announcement is also factually incorrect @Voland's right hand

        Given the way Russia's behaving right now, I can see the sense of it. Totally.

        You mean, telling Kerry the Ketchup King that he is a totally fracking liar?

        Have a bit of Armen Abazajian patent medicine against MSM indoc

      2. fnj

        Re: The announcement is also factually incorrect @Voland's right hand

        "I'm not so sure this is a bad thing. Old tech is tested and its limits and abilities better known. Why do you think this is bad, technically?"

        SRBs are unforgiveably STUPID.

        SRBs for manned vehicles are CRIMINAL.

        1. BlueGreen

          Re: The announcement is also factually incorrect @Voland's right hand @fnj

          > SRBs are unforgiveably STUPID. / SRBs for manned vehicles are CRIMINAL.

          umm, why??

    3. Tom 13

      Re: instead of licensing indigineous USA tech from Elon Musk,

      Not sure Musk's technique works best for deep space launches. While the modular technique works well for short hops and multiple stages, that initial stage still needs a heck of a lot of thrust. Each additional engine exponentially increases the difficulty of ensuring simultaneous ignition. So it might be that larger engines are the better solution for that sort of surface-of-earth to deep space launch. (I think there are significant issues with the SoE to DS concept and would prefer SoE to space station solution with the deep space exploration pieces being assembled at the station.) Then again Musk might be able to make it work. I also wouldn't limit it to only Musk with the other commercial competitors that are out there, especially for non-defense missions.

      But yes, the write up does make it look fishy, like the thing was essentially handed to them.

      1. James Hughes 1

        Re: instead of licensing indigineous USA tech from Elon Musk,

        Whilst there is some waiting to do before Musk proves his rockets are as capable as this one, I really do think his rate of progress is so fast, that even if this is the right decision now (is it? Lockheed and Boeing do have a very good track record with Delta etc), it won't be right decision in 5 years time.

        When they do indeed end up following Musk to Mars.

        And yet, when that does happen, no-one will be embarrassed they just spend $20B of taxpayers money on something someone else could have done for $5B. I've never understood that.

      2. James Hughes 1

        Re: instead of licensing indigineous USA tech from Elon Musk, @tom13

        I don't think simultaneous ignition of a lot of engines is a problem. The Russians have been doing it for years, and the Falcon's hold down means they do not launch unless all the engines are up and running.

        Multiple engines means you can have failures in flight and still complete missions.

        And of course, there are massive economies of scale in making lots of small vs one big engine.

        Finally, the Falcon stages need smaller engines for recovery - the sort of big engines talked about here cannot be throttled low enough to be the primary engine on return. Even a single F9 engine need to be deep throttled for the stage recovery, as they are so light by that stage of the flight.

  8. John Smith 19 Gold badge
    Unhappy

    Basically keeping the citizens of Alabama employed for another decade.

    Solids are kind of stupid for man rated systems (but great for weapon systems, except these aren't made with the full fat nitrocellulose/nitroglycerine goodness of a proper ICBM motor) although they always look cheap on the budget.

    As for why you would "award the contract" (as they like to call this "process") that's simple.

    LM got the contract for the capsule and due to the Government mandated/sanctioned consolidation in the US aircraft industry to create "global competitors" (the same f**k witted thinking that spawned BAe) there is no one else left to give the contract to.

    Now if you want payloads with that, after it;'s raped the NASA budget for another decade.....

  9. Gordon 10
    Flame

    Mmmmm,

    I love the smell of pork in the morning. ......

  10. returnmyjedi

    Unless I've just woken from a ten year coma (again), 1961 wasn't 63 years ago.

    1. Horridbloke

      @returnmyjedi

      Agreed. Sort it out Reg, it isn't rocket science.

    2. Destroy All Monsters Silver badge

      1961 wasn't 63 years ago.

      Yeah, it feels more like yesterday.

      Who said "The future is much like the present, only messier?"

  11. Mikel

    Never launch

    No chance this ever sees flight.

    1. Ole Juul

      Re: Never launch

      I'm not sure, but it would make sense that this is just an announcement to match the recent Russian announcement that they're going to restart their space program. It's just a war of announcements.

      1. Anonymous Coward
        Alien

        Re: Never launch

        I will believe it when I see it. I'm still waiting for this one to materialise:

        http://www.foxnews.com/story/2004/01/15/bush-announces-plan-for-missions-to-moon-mars/

        1. Mikel

          Re: Never launch

          Thanks. I was looking for that. Each time we get a new president he retasks NASA. That is why this never works.

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